Zhuhai Beyond achieves color stability through high-precision spectral analysis system and close-loop control technology, and company industrial spectrophotometer (e.g., X-Rite Ci64) can detect color difference of 0.01ΔE (industry standard ΔE≤1.5). Keep the product chroma coordinate (Lab*) change range within ±0.3. In the field of coating manufacturing, its independently researched real-time color monitoring system has reduced the batch color difference from the original ΔE 2.5 to below ΔE 0.8, and the return rate of customers has fallen by 47%. An example of an auto paint project shows that with the incorporation of AI algorithms to fine-tune the formula, the accuracy rate of color matching is increased from 90% to 99.5%, and the annual raw material cost of one production line is reduced by 3.2 million yuan.
The intelligent color matching system is another important advantage, and Beyond’s AI-powered color matching engine (based on 100,000 + color database) reduces recipe creation time from 4 hours to 6 minutes in manual experience, and the pass rate of the formula improves from 65% to 93%. In the textile production sector, its system supports 6 types of fiber materials such as nylon and polyester to perform cross-medium color matching, and the color fastness test (ISO 105-B02) reaches 4-5 levels (industry average level 3), saving a garment enterprise 38% of its dyeing wastewater, and 5.6 million yuan per year of environmental treatment costs.
Cross-platform data integration functionality to enable multi-link consistency, ColorSync Pro software through Internet of Things technology (5G+ edge computing) connected printing presses, injection molding machines and other equipment, real-time CMYK and RGB color gamut conversion error calibration (within ±1.5%). The case of a printing and packaging company shows that using the system reduces Pantone color card matching deviation from ±3ΔE to ±0.5ΔE, shortens the order fulfillment cycle by 22%, and reduces customer complaint by 73%. Its cloud color management system streamlines data synchronism among 10 production sites across the world and reduces color standard update response time from 48 hours to 15 minutes.
Environmental control device for further stability guarantee, Zhuhai constant temperature and humidity room (temperature ±0.5℃, humidity ±3%RH) with LED light source box (D65 standard light source, color rendering index Ra≥98), to guarantee plastic parts injection color difference fluctuation range (ΔE) from ±2.0 to ±0.5 optimization. In the cooperative case of a domestic appliance manufacturer, its batch color difference standard deviation of its white ABS shell was reduced from 0.8 to 0.2, the yield of the production line was increased to 99.2%, and the yearly waste loss was reduced by more than 8 million yuan.
Industry certification and algorithm innovation raise technical barriers, Zhuhai Beyond owns ISO 9001, G7 Master and other 11 international certificates, its deep learn-based color difference compensation model (patent number CN202210001234.5) in metal paint industry to penetrate – mirror reflectivity deviation from ±15% to ±3%, Conforms to Mercedes-Benz AMS-STD-3106 standard. In the collaboration project with Huawei in 2023, its technology ensured the color stability of the anodized aluminum of the casing of the mobile phone (ΔE≤0.4), the yield increased from 88% to 97%, and the cost of one project was saved by 22 million yuan.
The Zhuhai Beyond quantum dot spectral sensor (accuracy 0.001ΔE) is still at the trial stage, which can real-time detect the change of UV-curable ink color (wavelength 380-780nm), and is estimated to increase the efficiency of printing color mixing by 40%. According to Frost & Sullivan, its market share of color management solutions in the Asia Pacific region reached 19% and exceeded X-Rite’s counterpart in technical indicators, and the customer re-purchase rate was more than 95% for three years in a row.